Roberts-gordon HE15UT Manuel d'utilisateur

WARNINGFOR YOUR SAFETYIf you smell gas: 1. Open windows. 2. DO NOT try to light any appliance. 3. DO NOT use electrical switches. 4. DO NOT us

BLACKHEAT® HE INSTALLATION OPERATION AND SERVICE MANUAL4 of 73SECTION 2: INSTALLER RESPONSIBILITY• To install the heater, as well as the gas and elect

SECTION 3: CLEARANCES TO COMBUSTIBLES5 of 73SECTION 3: CLEARANCES TO COMBUSTIBLES3.1 Required Clearances to CombustiblesClearances are the required di

BLACKHEAT® HE INSTALLATION OPERATION AND SERVICE MANUAL6 of 733.2 Clearances Data - Linear and Double LinearNOTE: 1. All dimensions are from the surf

SECTION 3: CLEARANCES TO COMBUSTIBLES7 of 73NOTE: 1. All dimensions are from the surfaces of all tubes, couplings, tees, elbows and crosses.2. Clear

BLACKHEAT® HE INSTALLATION OPERATION AND SERVICE MANUAL8 of 733.3 Clearances Data - U-TubeNOTE: 1. All dimensions are from the surfaces of all tubes,

SECTION 3: CLEARANCES TO COMBUSTIBLES9 of 73NOTE: 1. All dimensions are from the surfaces of all tubes, couplings, tees, elbows and crosses.2. Clear

BLACKHEAT® HE INSTALLATION OPERATION AND SERVICE MANUAL10 of 73SECTION 4: MAJOR COMPONENT DESCRIPTIONSBurner (shown with Tube Gasket)Must be installed

SECTION 5: GENERAL SUSPENSION DETAILS11 of 73SECTION 5: GENERAL SUSPENSION DETAILSTo ensure your safety, and comply with the terms of the warranty, al

BLACKHEAT® HE INSTALLATION OPERATION AND SERVICE MANUAL12 of 73Figure 17: Critical Hanger Placement* Allows for thermal expansion of system.HangerSide

SECTION 6: LINEAR & DOUBLE LINEAR HEATER INSTALLATION13 of 73SECTION 6: LINEAR & DOUBLE LINEAR HEATER INSTALLATIONThe figures in this section

BLACKHEAT® HE INSTALLATION OPERATION AND SERVICE MANUAL14 of 73Figure 18: Linear General Assembly OverviewVent Cap orBird ScreenOutside WallFan TubeRe

SECTION 6: LINEAR & DOUBLE LINEAR HEATER INSTALLATION15 of 73Figure 19: Linear Layout OverviewModel HE15ST HE20ST HE25ST HE30ST HE35ST HE40ST HE45

BLACKHEAT® HE INSTALLATION OPERATION AND SERVICE MANUAL16 of 736.2 Double Linear Standard Parts List* PVC coating must be removed prior to installati

SECTION 6: LINEAR & DOUBLE LINEAR HEATER INSTALLATION17 of 73Figure 20: Double Linear General Assembly OverviewVent Cap orBird ScreenFresh AirSupp

BLACKHEAT® HE INSTALLATION OPERATION AND SERVICE MANUAL18 of 73Figure 21: Double Linear Layout OverviewModel HE30DL HE40DL HE50DL HE60DL HE70DLReflect

SECTION 6: LINEAR & DOUBLE LINEAR HEATER INSTALLATION19 of 73Step 6.3 Burner Tube InstallationStep 6.4 Coupling and Tube AssemblyBow ShackleBurner

BLACKHEAT® HE INSTALLATION OPERATION AND SERVICE MANUAL20 of 73Step 6.4.1 Coupling and Tube Assembly (Continued)Step 6.4.2 Coupling and Tube Assembly

SECTION 6: LINEAR & DOUBLE LINEAR HEATER INSTALLATION21 of 73Step 6.5 Tube Clamp Package InstallationDescription Part NumberTube Clamp Package0131

BLACKHEAT® HE INSTALLATION OPERATION AND SERVICE MANUAL22 of 73Step 6.6 Reflector InstallationWARNINGFire HazardSupport reflector with reflector hange

SECTION 6: LINEAR & DOUBLE LINEAR HEATER INSTALLATION23 of 73Step 6.6.1 Reflector, U-clip and Reflector Support InstallationThe pictorial drawings

TABLE OF CONTENTSSECTION 1: Heater Safety ...21.1 Manpower Requirements ...2

BLACKHEAT® HE INSTALLATION OPERATION AND SERVICE MANUAL24 of 73Step 6.7 Double Linear Tee Installation (For Double Linear Heaters Only)TeeCouplingCoup

SECTION 7: U-TUBE HEATER INSTALLATION25 of 73SECTION 7: U-TUBE HEATER INSTALLATIONThe figures in this section provide a general overview of component

BLACKHEAT® HE INSTALLATION OPERATION AND SERVICE MANUAL26 of 73*PVC coating must be removed prior to installation.** If an IP55 protected fan is requi

SECTION 7: U-TUBE HEATER INSTALLATION27 of 73Figure 22: BLACKHEAT® HE U-tube Assembly Overview200 mmMaximumCouplingU-clipsReflectorEnd Caps180° U-tube

BLACKHEAT® HE INSTALLATION OPERATION AND SERVICE MANUAL28 of 73Figure 23: BLACKHEAT® HE U-tube Layout OverviewModel HE15UT HE20UT HE25UT HE30UT HE35UT

SECTION 7: U-TUBE HEATER INSTALLATION29 of 73Step 7.2 U-tube Hanger PlacementStep 7.3 Burner Tube and Fan Tube Installation2290 mm ± 250 mmSee Assembl

BLACKHEAT® HE INSTALLATION OPERATION AND SERVICE MANUAL30 of 73Step 7.3.1 Tube Clamp Package InstallationStep 7.4 U-tube Support Bracket Assembly Inst

SECTION 7: U-TUBE HEATER INSTALLATION31 of 73Step 7.5 Coupling and Tube AssemblyStep 7.5.1 Coupling and Tube Assembly (Continued)TubeTubeOrient coupli

BLACKHEAT® HE INSTALLATION OPERATION AND SERVICE MANUAL32 of 73Step 7.6 Tube InstallationStep 7.7 U-tube InstallationTubeCouplingWeld SpotCouplingU-tu

SECTION 7: U-TUBE HEATER INSTALLATION33 of 73Step 7.8 Reflector InstallationWARNINGFire HazardSupport reflector with reflector hanger and support stra

BLACKHEAT® HE INSTALLATION OPERATION AND SERVICE MANUAL34 of 73Step 7.8.1 Reflector, U-clip and Reflector Support InstallationThe pictorial drawings o

SECTION 8: MULTIBURNER CONFIGURATION & INSTALLATION35 of 73SECTION 8: MULTIBURNER CONFIGURATION & INSTALLATION8.1 Initial AssemblySee Page 13,

BLACKHEAT® HE INSTALLATION OPERATION AND SERVICE MANUAL36 of 73Figure 25: Typical Manifold Layout (Linear and U-Tube Configuration)*Typical FanArrange

SECTION 9: BURNER & FAN INSTALLATION37 of 73SECTION 9: BURNER & FAN INSTALLATIONStep 9.1 Burner InstallationStep 9.2 Standard Fan AssemblyLock

BLACKHEAT® HE INSTALLATION OPERATION AND SERVICE MANUAL38 of 739.3 IP55 Fan Assembly9.4 Linear & U-tube Fan InstallationFan AssemblyVent AdapterNu

SECTION 9: BURNER & FAN INSTALLATION39 of 73Step 9.5 Double Linear Fan InstallationStep 9.5.1 Double Linear Fan Installation (Continued)TeeFan Ass

BLACKHEAT® HE INSTALLATION OPERATION AND SERVICE MANUAL40 of 73Step 9.6 Multiburner 83/90 BWLG Fan Assembly (Horizontal and Vertical Outlets)Step 9.7

SECTION 10: OPTIONAL HEATER ACCESSORIES41 of 73SECTION 10: OPTIONAL HEATER ACCESSORIESWARNINGCut/Pinch HazardWear protective gear during installation,

BLACKHEAT® HE INSTALLATION OPERATION AND SERVICE MANUAL42 of 7310.1 Reflector Side Extension InstallationStep 10.1.1 Bracket InstallationStep 10.1.2 S

SECTION 10: OPTIONAL HEATER ACCESSORIES43 of 7310.2 U-Tube Cover InstallationThe package contains two reflector joint pieces (P/N 02750901), one 8&apo

TABLE OF FIGURESFigure 1: Bottom and Back Panel Label Placement ...2Figure 2: Control Side Label Placement...3Figure 3: Li

BLACKHEAT® HE INSTALLATION OPERATION AND SERVICE MANUAL44 of 7310.3 Decorative Grille InstallationStep 10.3.1 Grille InstallationStep 10.3.2 Frame Shi

SECTION 10: OPTIONAL HEATER ACCESSORIES45 of 7310.4 Protective Grille InstallationStep 10.4.1 Silicone Cap InstallationStep 10.4.2 Grille End Cap Inst

BLACKHEAT® HE INSTALLATION OPERATION AND SERVICE MANUAL46 of 7310.5 Sports Hall Guard InstallationStep 10.5.1 Grille InstallationStep 10.5.2 Fastener

SECTION 10: OPTIONAL HEATER ACCESSORIES47 of 7310.6 Undershield Installation10.6.1 Hanger Installation10.6.2 Undershield Installation10.6.3 Adjust Und

BLACKHEAT® HE INSTALLATION OPERATION AND SERVICE MANUAL48 of 7310.7 Wall MountingInstall wall mounting brackets at the height shown in the layout draw

SECTION 11: VENTING AND FRESH AIR SUPPLY49 of 73SECTION 11: VENTING AND FRESH AIR SUPPLY11.1 Type C12 , C32 & C62 ApplianceRoom SealedThe heaters

BLACKHEAT® HE INSTALLATION OPERATION AND SERVICE MANUAL50 of 73Figure 29: Individual Flue Connection DetailFigure 30: Flue Connection Dimensions11.6 O

SECTION 11: VENTING AND FRESH AIR SUPPLY51 of 73Figure 31: Air Supply with Flue Configurations11.7 Common DuctWhen using a common air inlet duct, alwa

BLACKHEAT® HE INSTALLATION OPERATION AND SERVICE MANUAL52 of 73SECTION 12: GAS PIPINGIt is important that the gas supply pipe and electrical connectio

SECTION 12: GAS PIPING53 of 73Figure 32: Gas Connection with Stainless Steel Flex ConnectorShut-Off Valve (included with gas hose) must be parallel to

BLACKHEAT® HE INSTALLATION OPERATION AND SERVICE MANUAL54 of 73SECTION 13: WIRINGConnect to the electrical supply using the power wire coming out of t

SECTION 13: WIRING55 of 7313.2 Typical External Wiring Diagram (Double Linear Option 1)13.3 Typical External Wiring Diagram (Double Linear Option 2)13

BLACKHEAT® HE INSTALLATION OPERATION AND SERVICE MANUAL56 of 7313.5 Internal Wiring Diagram

SECTION 14: OPERATION57 of 73SECTION 14: OPERATIONFigure 33: Sequence of Operation ChartNOTE: If the heater operates for more than 24 hours continuous

BLACKHEAT® HE INSTALLATION OPERATION AND SERVICE MANUAL58 of 7314.1.2 Heater Lockout Indicator by Volt Free ConnectorA volt free contact relay is clos

SECTION 15: SERVICING INSTRUCTIONS59 of 73SECTION 15: SERVICING INSTRUCTIONSIMPORTANT: Never use the heater as a support for ladders or other access e

BLACKHEAT® HE INSTALLATION OPERATION AND SERVICE MANUAL60 of 7315.3.1 ElectrodeFigure 34: Burner Cup Position15.3.2 Burner Head/Injector JetWhen the c

SECTION 15: SERVICING INSTRUCTIONS61 of 73Vent PipeVenting must be intact. Using a flashlight, look for obstructions, cracks on the pipe, gaps in the

BLACKHEAT® HE INSTALLATION OPERATION AND SERVICE MANUAL62 of 73SECTION 16: TROUBLESHOOTINGDANGERElectrical Shock HazardDisconnect electric before serv

SECTION 16: TROUBLESHOOTING63 of 7316.1 Troubleshooting Flow Chart (Linear, Double Linear and U-Tube)N oN oN o Ye sN o Ye sYe sN oN oN oN oN oYe sN oN

1 of 73Product ApprovalROBERTS GORDON® appliances have been tested and CE certified as complying with the essentialrequirements of the Gas Appliance

BLACKHEAT® HE INSTALLATION OPERATION AND SERVICE MANUAL64 of 73Troubleshooting Flow Chart (Linear, Double Linear and U-Tube)

SECTION 16: TROUBLESHOOTING65 of 7316.2 Troubleshooting Flow Chart (Multiburner)Refer to control panelIOS manual fortroubleshooting.Fan motor may have

BLACKHEAT® HE INSTALLATION OPERATION AND SERVICE MANUAL66 of 73Troubleshooting Flow Chart (Multiburner)

SECTION 16: TROUBLESHOOTING67 of 7316.3 Manifold Gas Pressure Setting01234561234560123456123456Manometer4RELAY3(14)(12)2(A1)1(-)(A2)5(+)Combustion Cha

BLACKHEAT® HE INSTALLATION OPERATION AND SERVICE MANUAL68 of 73SECTION 17: REPLACEMENT PARTSCarbon Monoxide HazardWARNINGUse only genuine ROBERTS GORD

SECTION 17: REPLACEMENT PARTS69 of 73*See Page 70, Section 17.1.Item Description Part Number Item Description Part NumberA Automatic Control Unit 9043

BLACKHEAT® HE INSTALLATION OPERATION AND SERVICE MANUAL70 of 7317.1 Replacement Packages17.1.1 Screw and Gasket Replacement Package (P/N 03360005) 17.

SECTION 18: SPECIFICATIONS71 of 73SECTION 18: SPECIFICATIONS18.1 Material Specifications18.1.1 Combustion and Tubes100 mm dia. 16 gauge heat treated a

BLACKHEAT® HE INSTALLATION OPERATION AND SERVICE MANUAL72 of 73 18.6 Linear HeaterHE15STHE20STHE25STHE30STHE35STHE40STHE45STHE50STInput - Gross (kW) 1

SECTION 18: SPECIFICATIONS73 of 7318.9 Burner SpecificationsFigure 35: BLACKHEAT® HE Linear and U-tube Specifications18.9.1 Standard Burner Specificat

BLACKHEAT® HE INSTALLATION OPERATION AND SERVICE MANUAL2 of 73SECTION 1: HEATER SAFETYYour Safety is Important to Us!This symbol is used throughout th

Infrared HeatingMaintain clearanceto the side and clearance below the heater from vehicles and combustible materials.www.

SECTION 1: HEATER SAFETY3 of 73Figure 2: Control Side Label PlacementDescription Part NumberLogo Label 91033200Wiring Diagram Label 91031404